Czasopismo | INŻYNIERIA MATERIAŁOWA | Rocznik 2017 - zeszyt 3

Research on mechanical properties of aluminum alloys used in automotive industry

Badania właściwości mechanicznych stopów aluminium stosowanych w przemyśle motoryzacyjnym

10.15199/28.2017.3.1

nr katalogowy: 107164
10.15199/28.2017.3.1

Streszczenie

The paper presents one of the most important mechanical properties of aluminium alloys used in the automotive industry, which mainly determine the material resistance to mechanical loads. Samples were made of aluminium alloys from the 3xxx series (core) and 4xxx series (clad). The latter material layer begins to melt at the brazing temperature (582°C) and forms brazed joints between the surfaces of the base sheets. Commonly, these alloys are used as aluminium brazing sheets and applied in automotive to heat exchangers manufacturing, i.e. radiators, condensers, evaporators, heaters, oil coolers and charge air coolers. Samples of these materials were subjected to mechanical property measurements. In order to assess the changes in the materials during their life cycle, the properties after the manufacturing process and the exploitation tests were compared. Therefore, brazing process was realized in N2 controlled atmosphere. Moreover, one of the most important investigations in terms of the heat exchangers working conditions simulation which is resistance to thermal shocks, was performed. The material working conditions indicate that they should comply with above test requirements, including liquid contact, whose temperature range may refer to 0÷90°C. Particular attention was focused on properties such as Martens hardness, Vickers hardness, Young`s modulus and plastic strain, which have significant role in evaluation of product performance and improving its lifetime. For the measurements, a Fischer Picodentor HM 500 nanoindenter equipped with a Vickers indenter was used. The main advantages of the nanoindentation technique are the accurate and reliable results which might optimize heat exchanger. Furthermore, an optical microscopy was applied to analyse the indentations on the sample surfaces.

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Keywords

Bibliografia

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