Czasopismo | HUTNIK - WIADOMOŚCI HUTNICZE | Rocznik 2017 - zeszyt 1

New challenges for metal forming industry in 21st century

10.15199/24.2017.1.15

Wojciech Z. MISIOLEK

nr katalogowy: 103556
10.15199/24.2017.1.15

Today's metal forming industry is facing new challenges. We need to optimize existing, well-established technological processes and prepare them for the processing of new metals and alloys in order to be prepared for engineering challenges of 21st century. These challenges are quite different from those faced by our predecessors. The focus needs to be on high value added of specialized products that can successfully compete with less expensive metal castings and polymer parts. The future, as always, depends on proper education as well as an aggressive Research and Development (R&D) agenda. Key words: new technology, plastic working processes.Introduction. The 20th century was astonishing in terms of engineering developments and the subsequent opportunities for metal forming technologies and their progress. Innovations in design as well as manufacturing methods of metallic parts for automobiles, airplanes, machines for defense and space industries. All of these developments were responsible for improvements in manufacturing technologies especially in the metallurgy of iron, aluminum, copper, titanium and their alloys. According to the US National Academy of Engineering (NAE) [1] there were 18 main innovations in 20th century, which are listed in Table 1. Most of these innovations would not have been possible without the development of new materials and manufacturing processes. Throughout the past century there are many examples of new metal forming processes that were developed in order to meet new and challenging demands. A very powerful example of such inventions is a Cluster Rolling Mill, designed by Tadeusz Sendzimir during WWII to cold roll silicon steel with limited formability to very thin sheets that were needed for newly developed aviation radars [2]. Another example came during the Korean War as 50 000 ton forging presses such as Loewy's "Major" press were designed in order to forge nickel superallo[...]

Bibliografia

[1] Romig Alton D. Jr. 2016. NAE grand challenges scholars program, Lehigh University, Bethlehem, PA, USA
[2] Sendzimir Vanda. 1994. Steel Will, The Life of Tad Sendzimir, Hippocrene Books Inc., New York, USA.
[3] Misiolek Wojciech Z. 2015. Magnesium Alloys - Engineered Materials for Automotive Applications, Seminar at Mechanical Engineering Department, RPI, Troy, NY
[4] Allwood Julian M., Cullen Jonathan M. 2012. Sustainable Materials with both eyes open, UIT, Cambridge, England.
[5] Hirt Geoffrey, Ames Jonathan, Bambach Markus, Kopp Reiner .2004. Forming strategies and process modelling for CNC incremental sheet forming, CIRP Annals - Manufacturing Technology 1: 203-206.
[6] Ambrogio Giuseppe, Gagliardi Francesco, Chamanfar Ahmad, Misiolek Wojciech Z., Filice Luigino. 2016, Induction heating and cryogenic cooling in single point incremental forming of Ti-6Al-4V: process setup and evolution of microstructure and mechanical properties, International Journal of Advanced Manufacturing Technology.
[7] Misiolek Wojciech Z., Winther Tobias K., Prats Raaen E., Rock Stephen J. 1999. Rapid prototyping of extrusion dies using layer- -based techniques, Journal of Materials Engineering and Performance 8: 23-30
[8] Gibson Ian, Rosen David W., Stucker Brent: Additive manufacturing technologies, 1st ed., Springer, New York, 2010
[9] Ventura Anthony P., Wade Austin C., Pawlikowski Gregory, Bayes Martin, Watanabe Masashi Misiolek Wojciech Z. 2016. Mechanical properties and microstructural characterization of Cu-4.3 Pct Sn fabricated by selective laser melting, Metallurgical and Materials Transactions A
[10] Tekkaya A. Erman, Allwood Julian M., Bariani Paolo F., Bruschi Stefania, Cao Jian, Gramlich Sebastian, Groche Peter, Hirt Gerhard, Ishikawa Takashi , Löbbe Christian, Lueg-Althoff Joern, Merklein Marion, Misiolek Wojciech Z., Pietrzyk Maciej, Shivpuri Rajiv, Yanagimoto Jun. 2015. Metal forming beyond shaping: Predicting and setting product properties, CIRP Annals - Manufacturing Technology, 64(2): 629-653.
[11] Brian Gerard. 2016. private communication.
[12] Haase Matthias, Ben Khalifa Nooman, Tekkaya A. Erman, Misiolek Wojciech Z. 2012. Improving mechanical properties of solid state recycled aluminum chips by integrated extrusion and equal channel angular pressing, Materials Science and Engineering A, 539: 194-204

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